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Welder Tanks Production After Boss Complains About His 99% Accuracy

by Charles Butler
November 20, 2025
in Social Issues

Efficiency in the workplace is a delicate balance, but some managers just want to watch the world burn. Slowly.

We’ve all had that boss. The one who stares at a spreadsheet so hard they forget how reality works. They obsess over a single percentage point while ignoring the mountain of completed work right in front of them.

One welder decided to show his foreman exactly what “perfect stats” look like, and the results were gloriously catastrophic for the company’s bottom line.

Now, read the full story:

Welder Tanks Production After Boss Complains About His 99% Accuracy
Not the actual photo

Started doing less work because my foreman made it clear he wanted “quality” over quantity?

I was working in a metal fabrication shop and we were repairing a bunch of parts that came off the robot.

Basically there was quite a bit of work that went in to each part but there was about 12” of weld

that the robot couldn’t do that we had to do by hand, and they had to pass ultrasonic testing.

So I was getting 10 parts done in a shift as well as 120” of weld. While the guy I was working with would get two parts done and 24”...

One Friday the foreman comes over and asked the other guy if he wanted to work Saturday but not me.

I asked if he could use my help too and he said, “No. I’d rather have guys working Saturday that can pass their UTs 100%”

I pointed out that not only did I do 5x the work but I passed about 99% of the time. I would fail about 1” of weld per 120”.

AND I’d have it repaired and passed before the end of the shift.

This still wasn’t good enough and basically told me it doesn’t matter since I’m still failing.

So come Monday I only started completely finishing 2 parts a day and got my passing rate up to 100%.

Foreman comes over frantically in the middle of the week trying to find out why my productivity has decreased so dramatically.

And I said, “Sorry boss. I was trying to work on my pass rate.”

His face got so [freaking] red it was hard to keep a straight face. But I started getting Saturday work after that.

Here is the thing about this kind of management: it hurts to watch.

It is genuinely painful to see a boss punish their best player because of a tiny statistical anomaly. The OP was doing five times the work of his peer. Five times!

Yet, the foreman was so fixated on a “perfect score” that he couldn’t see the massive loss in revenue he was creating. It is satisfying to see the OP get their Saturday work back, but you have to wonder how much money the shop lost that week just to teach the foreman a lesson in basic math.

Expert Opinion

This situation is a textbook example of a phenomenon known in economics and sociology as Goodhart’s Law.

Named after British economist Charles Goodhart, the law states: “When a measure becomes a target, it ceases to be a good measure.”

In this case, the foreman stopped caring about the actual goal—producing usable metal parts—and started obsessing over the measure: the pass rate percentage.

According to an analysis by the Harvard Business Review, this type of metric fixation often leads to “gaming the system.” When employees realize they are being judged on a specific number rather than their actual contribution, they will alter their behavior to satisfy that number, even if it hurts the company.

The OP’s reaction to slow down is also a symptom of disengagement caused by poor management.

Gallup’s State of the Global Workplace 2023 report highlights a staggering statistic: low engagement costs the global economy $8.8 trillion annually.

When a high-performer like the OP is told their extra effort doesn’t matter, they stop giving it. It’s a protective mechanism.

Dr. Travis Bradberry, author of Emotional Intelligence 2.0, often discusses the danger of “performance punishment.” This happens when capable employees are scrutinized more simply because they do more volume, while slower employees fly under the radar.

The takeaway here is clear: Managers need to look at the “net output,” not just the error rate. If a worker makes 100 items and breaks 1, they are still 89 items ahead of the worker who makes 10 items and breaks none.

Check out how the community responded:

These users pointed out that the “slow” coworker might actually be a genius who figured out the system long before the OP did.

Unethical life pro tip - become good at the one job everyone hates doing and then you can [mess] around for the rest of the day cause people think you're...

Untimely_manners - The other guy sounds like he was working smarter not harder.

SysErr - Just curious, but if I was the foreman, I think I'd be having you doing 11 parts a day and getting Slowy McSlowman to fix the 1 part...

It seems every industry, from call centers to landscaping, has a boss who doesn’t understand how time works.

Black_Goku - Same thing is happening with me atm, I'm in a call centre. I do about 300 less calls per month than

I used to but all my targets are green so they think im doing well. Just got 'best in the team' 3 months in a row.

series_hybrid - I only mow grass as part of my job... The first day I mow around the main building because that's the one thing most people see...

At the end of the day, he chews me out for the low quality... He gave zero [f\cks] about my sore back, so this year I give zero [f\cks] about...

GnPQGuTFagzncZwB - I worked at a place that did electronic assembly... We had one guy who could really get it running well...

Whenever he would be out sick... the production manager who had the brains of a ferret would start optimizing the process...

He got 20% more boards over the wave and he had like a 70% failure rate that cost much more than just doing it right the first time.

Some Redditors broke down the numbers to prove just how ridiculous the foreman’s logic actually was.

Llodsliat - TBF, if you're not compensated for the extra work you do, then the bare minimum seems like an appropriate response for bare minimum pay.

[Reddit User] - Let's do some quick math... Your partner, to make 10 parts, takes 50 hours. That means that,

for you to be equally efficient to your partner, each error would have to cost you 41 hours of work to fix.

A few users had clarifying questions about the certification and the fallout.

MiloSheba - Did the Boss do anything to the Foreman?

SailingSpark - I would be willing to bet the guy doing only 24" of weld a day would have a lot more failures at 120" than OP.

How to Navigate a Situation Like This

If you find yourself in a spot where a boss is penalizing you for high performance, the first step is data visualization. Before you slow down, try to present the numbers in a different way. Sometimes, verbal arguments fail where a simple bar chart succeeds. Show a graph comparing “Total Usable Parts” between you and the slower coworker. It forces the manager to see the net benefit you provide.

If that fails, you have to set a boundary to protect your own sanity. You can ask for “clarified priorities.” Send an email saying: “I can prioritize 100% accuracy, or I can prioritize volume. Which one is the business goal for this week?”

When they inevitably say “accuracy,” you have your written permission to slow down. This is what the OP did, effectively. It protects you from being fired for low productivity because you are simply following the specific instruction given to you.

Conclusion

The OP proved a valuable point: be careful what you wish for. The foreman wanted perfection, and he got it—at the cost of actual production. It is a satisfying win for the worker, but a sad reflection on how often bad metrics drive good employees to do less.

So, the consensus seems to be that the OP was in the right.

What do you think? Was this a fair reaction, or should the OP have just ignored the foreman and kept working hard?

Charles Butler

Charles Butler

Hey there, fellow spotlight seekers! As the PIC of our social issues beat—and a guy who's dived headfirst into journalism and media studies—I'm obsessed with unpacking how we chase thrills, swap stories, and tangle with the big, messy debates of inequality, justice, and resilience, whether on screens or over drinks in a dive bar. Life's an endless, twisty reel, so I love spotlighting its rawest edges in words. Growing up on early internet forums and endless news scrolls, I'm forever blending my inner fact-hoarder with the restless wanderer itching to uncover every hidden corner of the world.

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